Progressive Dies / Tooling
Progressive Die Stamping is the process to modifying the raw material through a series of punch press cycles and the re-positioning of the raw material. You may see one or multiple processes combined to produce a finished part such as; Punching, Bending, Coining and Drawing or Tapping of the raw material. These processes; when performed in multiple operations or cycles of the press will produce a finished part through the progressive die/tool, saving you’re the expense of set-up time, and reduces the overall labor and production costs.
Here at DACO Precision-Tool it’s our goal to design and build our progressive dies to exceed 100 strokes per minute to support high volume production.
Compound Dies / Tooling
Compound Die Stamping is the process where the die separates or blanks the part from a steel strip in one stroke. A Compound Die will perform multiple cuts or punches in one stroke, as compared to multiple strokes. This is a very cost effective method for stamping medium to high volume parts while keeping labor and die costs down. Compound Dies are often used to stamp simpler flat parts such as washers.
Here at DACO Precision-Tool it’s our goal to design and build our Compound Dies to exceed 100 strokes per minute to support high volume production. We can achieve this by building in sensors and other accessories to protect the die from damage. Cycle time is always kept in mind when designing and building our Compound
Pierce & Cut Dies / Tooling
Pierce & Cut Die Stamping is a very cost-effective way to quickly stamp flat, “rectangular” shaped parts such as shims, spacers, and plates. A benefit of Pierce & Cut Die Stamping is that raw material is better utilized reducing the total amount of scrap material produced over other stamping methods.
Here at DACO Precision-Tool it’s our goal to design and build our Pierce & Cut Dies to exceed 100 strokes per minute to support high volume production. We can achieve this by building in sensors and other accessories to protect the die from damage. Cycle time is always kept in mind when designing and building our Pierce & Cut tooling. We can build the die to stamp the part at the accuracy you need.
Bend & Form Dies / Tooling
Bend & Form Dies are used to take a flat blank or part and form or bend it into a desired shape. The dies can be set up for one or more operations in single press cycle. Usually lower volume parts will be formed using a Bend & Form Die. High-volume production is best suited for a Progressive Die.
Here at DACO Precision-Tool it’s our goal to design and build our Bend & Form Dies to make secondary forming as quick and easy as possible. We can achieve this by building in sensors and other accessories to protect the die from damage. Knowing that these parts will be run by an operator, we design the die to make inserting and removing the piece easy as possible to improve production rates.
Design, Build & Repair of Dies / Tooling
DACO Precision-Tool can make tools and dies for many metal and non-metal fabrication processes. Whether it is something as simple as punching out a washer, or part that is very complex; we can build a die that will get the job done. We can build a die that will fit your exact application. Common die types include:
- Progressive dies for high-production, complex parts that may require multiple bends, drawing, or other processes.
- Compound dies for a high-accuracy, time and cost effective way to stamp flat simple parts such as washers.
- Pierce & Cut Dies for a very cost-effective way to quickly stamp flat, “rectangular” shaped parts such as shims, spacers, and plates. This die type reduces scrap
Progressive Dies / Tooling
Progressive Die Stamping is the process to modifying the raw material through a series of punch press cycles and the re-positioning of the raw material. You may see one or multiple processes combined to produce a finished part such as; Punching, Bending, Coining and Drawing or Tapping of the raw material. These processes; when performed in multiple operations or cycles of the press will produce a finished part through the progressive die/tool, saving you’re the expense of set-up time, and reduces the overall labor and production costs. Here at DACO Precision-Tool it’s our goal to design and build our progressive dies to exceed 100 strokes per minute to support high volume production. We can achieve this by building in sensors and other accessories to protect the die from damage. Cycle time is always kept in mind when designing and building our progressive die tooling. Parts are produced when the feed system pushes (strip or bulk coils) of raw material into the feed port of the progressive die tool; at each stroke or cycle of the press until the finished part is produced out the other end of the tooling. The feed rate of the material is controlled by the hard stops in each die section and the sensors built into the tooling. The final die section regardless of the number of tool/die sections required to produce a finished part; performs the cut-off operation. This separates the finished part from the carrying web; allowing the finished part to falls into the parts collection bin. The carrying web and material removed during the prior stages are conveyed to the scrap shoot and dropped into the scrap collection system. Use the “Request Information” selection to contact us and provide your design documentation with your contact information for our Engineering Department to review and provide you with a quote. Or if you have tooling that isn’t running right, or as quickly as you need or desire; let DACO Precision-Tool troubleshoot, modify, and repair existing tooling to get it up and running to a higher production rate for you.
-
Specifications
- Part Quantities
-
High Volume Tooling
Low Volume Tooling
Medium Volume Tooling
- Lead Times
-
We pride ourselves on quick turn around of design concept tooling to completed production tooling.
Your product’s design specifications, overall size and thickness of the material it will be forming will determine our tooling fabrication lead times.
- Tolerances
-
+/- .005 on average production tooling, but not limited to, DACO will meet or exceed customer requirements.
- Types of Tooling
-
Coining
Compound
Forming
Pierce & Cut
Progressive
Secondary
Trimming
- Tool Sizes
-
Tools weighing up to 20,000 lbs, up to 6’ long and 6’ wide
- Materials Used
-
1018
4140
A2
And Others
H13
M2
M4
S7
-
Capabilities
- Secondary Operations
-
And Others
Bending
Carbon and Graphite Electrodes
CNC Bar Work
CNC Machining
Coining
Cutting
EDM Services wire and conventional
Forming
Inserting
Laser Cutting
Piercing
Punching
Tapping
- Industries Served
-
Aerospace
Agriculture
And Many More
Automotive
Construction
Electronics
Food and Service
Government
Industrial
Machinery
Marine
Railroad and Mass Transit
Recreational Vehicle
- Quality Certification
-
ISO 9001/2008 CERTIFIED
- Engineering/Design Software
-
Auto Cad
Bridgeport
PowerMILL
PowerSHAPE
Pro/Engineer
SDRC
Solid Works
-
Equipment List:
- Stamping Production Equipment List
-
220-ton AIDA Dual Crank Punch Press, with ¼” x 18” Wide servo feed and stock straightener
180-ton Stamtec Press/Auto Feed, ¼ inch Capacity Rowe Servo-Feed With Power Straightener, Data Inst. (Wintress) Die Protection System
172-ton Iada 2 point gap frame press, with 2003 Link press controls, with 79.5” X 30” bolster (L/R-F/B) bed and full die cushion
160-ton Toledo #57 Straight Side with Die Cushion Punch Press (Secondary Production)
150-ton USI Clearing, O.B.I. Punch Press/ Auto Feed, 3/16 x 18 inches Capacity Perfecto Servo-Feed, Perfecto Power Straightener And Uncoiler, Ultrasonic Loop Control, Data Inst. Smart Pac Automation Control, W/8-Sensor Die Protection System
150-ton Bliss O.B.I., Punch Press/Perfecto Servo Feed, Straightener, 3/16 x 18 inch Capacity
100-ton Bliss O.B.I., A/C Punch Press (Secondary Production)
121-ton Komatsu OBS CNC 110svs Super Series Punch Press, CWP Servo-Feed, CWP Straightener/Reel, Modulating Drive To 75 feet Per Minute with Ultrasonic Loop Control, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
100-ton USI Clearing, Ac, O.B.I. Punch Press (Secondary Production)
66-ton GI-60 Stamtec A/C, V/S OBS CNC Series Punch Press, Rowe 3/16 x 15 inches Dominator Servo Feed, Brueder 24 180-500.2 Combination Double End Reel and Straightener, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
66-ton GI-60 Stamtec A/C, V/S OBS CNC Series Punch Press, Rowe 3/16 x 15 inches Dominator Servo Feed, P/A 5500 lbs Uncoiler, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
60-ton Bliss O.B.I., A/C Punch Press (Secondary Production)
60-ton Johnson A/C, V/S O.B.I. Punch Press with 8 inches Rapidair Autofeed, Wintress Tonnage Monitor
60-ton Johnson A/C, V/S O.B.I. Punch Press with 8 inches Rapidair Autofeed, Clarktron Tonnage Monitor
56-ton #6 Minster A/C O.B.I. Punch Press (Secondary Production)
45-ton Toledo #5a A/C O.B.I. Punch Press (Secondary Production)
43-ton Johnson A/C O.B.I. Punch Press (Secondary Production)
35-ton Diamond A/C O.B.I. Punch Press with 6 x 6 inches Rapidair Autofeed, Wintress Tonnage Monitor
35-ton Diamond A/C O.B.I. Punch Press with 11/2 x 4 inches Rapidair Autofeed, Wintress Tonnage Monitor
35-ton Clearing Torc-Pac A/C, V/S & Stroke Punch Press
35-ton Rousselle O.B.I. Punch Press
30-ton Niagara #4.5 O.B.I. Punch Press
25-ton Wayne A/C with 6 x 6 inches Rapidair Auto Feed Punch Press, Clarktron Tonnage Monitor
20-ton L&J O.B.I. Punch Press
1 – Coilmatic Airfeed
Rowe 11 Ga. x 10 inches Straightener/Feeder
90-ton Amada/Pro-E CAM CNC Press Brake
50-ton Dries & Krump Press Brake
35 Ton Dries & Krump Press Brake
- Stamping/Tooling Machining Equipment List
-
1-Mitsubishi Boring Bar
Model M-HT11/1416
Complete with Mitsubishi Meldas 520-M control and “B” axis
X-travel 78.7 inches
Y-travel 59.1 inches
Z-travel 51.2 inches
Spindle 4.3 inches
Diameter with Stroke 19.7 inches
Horsepower 30
Loading Capacity of table 15,400 lbs.
Renishaw Probe Systems1-Femco Horizontal Boring Mill
Model WBMC-100R2
Complete with Mitsubishi Meldas 520-M control and “B” axis
X-travel 79 inches
Y-travel 71 inches
Z-travel 67 inches
Spindle 4 inches
Diameter with Stroke 28 inches
Milling Spindle Diameter 8.86 inches1-Mitsubishi Vertical Machining Center
Model MPA-V70C
X-travel 62 inches
Y-travel 27.5 inches
Vertical Z-axis 25.6 inches
Max/Min distance spindle to table 33 inches – 8 inches1-Mitsubishi Vertical Machining Center
Model MPA-V70C
X-travel 52 inches
Y-travel 27.5 inches
Vertical Z-axis 25.6 inches
Max/Min distance spindle to table 33 inches – 8 inches1-Mitsubishi Vertical Machining Center
Model M-V5B
X-travel 31.5 inches
Y-travel 20.1 inches1-Mitsubishi CNC Vertical Machining Center
Model V-60E including all standard accessories and additional options1- Chevalier Fully Automatic Surface Grinder
Model: FSG-2060TC
Table Size: 21 x 62 inches
Maximum Grinding Length 60 inches
Maximum Grinding Width 20 inches
Maximum Distance from table to surface to Spindle Center Line 29.0 inches1-Chevalier Fully Automatic Precision Hydraulic Surface
Grinder Model: FSG-1632AD
Table Size: 15.75 x 31.5 inches
Maximum Grinding Length 32 inches
Maximum Grinding Width 16 inches
Maximum Distance from table to surface to Spindle Center Line 24.375 inches1-Chevalier Surface Grinder
Model: 618 High Precision2-Chevalier Surface Grinders
Model: 618M
Maximum Grinding Length 18 inches
Maximum Grinding Width 6 inches
Maximum Distance from table to surface to Spindle Center Line 18 inches
with Sony Digital Readouts1-Clausing/Metose Precision Lathe
Model: 1440 Bed 14 x 40 inches2-Bridgeport Series I Standard Mills
With Digital Readouts and Power Feed
Table travel x-axis 30 inches
Saddle travel y-axis 12 inches
Quill travel 5 inches
Knee travel z-axis 16 inches
Table size: 42 x 9 inches2-Clausing Vertical Milling Machines with Proto Trak MX2
- Secondary Operation Equipment
-
3/4 H.P. Delta Drill Press
Clausing 10 x 15 inches Automatic Wet Grinder, 1 x 12 inches Wheel
Harrig 6 x 12 inches Surface Grinder with 12 inches Electro Magnet
Wells 6 x 10 inches Cutoff Saw
Myford MG12 Grinder
2 – Boyer 6/12 Surface Grinder
Snow 3/8 inch Auto Tapping Machine
Brother BT-2-225 Auto Tapping Machine
Electra 6715 Auto Heat Treat And Draw Furnace
Wilson Model #4TT BB Hardness Tester
Wilson Model #HR 150A Hardness Tester
Yoder 10,000# 10 Ga. x 36 inches Wide Coil Slitting Line with Wean Over Arm/Coil Separator
10 Cubic Foot C&S Rapid Finish Deburring Machine with Auto Unload
10 Cubic Foot Rosler Automatic Heated Parts Drying Machine
10 Cubic Foot Sweco Rotary Deburring Machine
5 Cubic Foot Sweco Rotary Deburring Machine
Chicago Turret Self Feed Rivet Machine
Miller Portable Spot Welder
Miller Model #CP-200 Wire Feed Welder
A.O. Smith 350 Amp Welder
Craftsman #30-230 Portable Welder
Snapon Model #YA 3330 Portable Plasma Cutter
- Support Equipment
-
Japax LUX-3 Wire EDM, with 5.0 Bridgeport Easy Cam Software
Japax LXE Wire EDM, with 5.0 Bridgeport Easy Cam Software
Supermax 3 H.P. CNC 3-Axis Vertical Mill, Computer Programable, with Fixturing OR 6 inches Vise
ProtoTRAK K3S2 CNC Milling Machine With SM2 Control
ProtoTRAK K3 CNC Milling Machine With Edge Control
ProtoTRAK TRL 1440S CNC Lathe With SL Auto Control
Bridgeport 2 H.P. Milling Machine with Q.M.S Readout, 6 inches Vise
Excello 2 H.P. Ram Turret Milling Machine with TRAK 3 Position Readout, 6 inches Vise
Bridgeport 1 ½ inch H.P. Milling Machine with 6 inches Vise
Tech-Turn 13 inches Swing x 42 inches Lathe
Sullair 30 Hp Rotary Screw Air Compressor
Zeks Auto Air Drying System
25 H.P. Quincy Air Compressor with Aftercooler/Water Separator
15 H.P. Quincy Air Compressor with Aftercooler/Water Separator
5 H.P. Ingersol Rand Air Compressor
80 x 12 feet Die Racking System
Safety Kleen Parts Washer
Misc. Airfeeds, Uncoilers, And Straighteners
Misc. Master Dies, Inspection Equipment, Hand Tools, Tool Cutters, Tool Boxes, Etc.
Compound Dies / Tooling
Compound Die Stamping is the process where the die separates or blanks the part from a steel strip in one stroke. A Compound Die will perform multiple cuts or punches in one stroke, as compared to multiple strokes. This is a very cost effective method for stamping medium to high volume parts while keeping labor and die costs down. Compound Dies are often used to stamp simpler flat parts such as washers. Here at DACO Precision-Tool it’s our goal to design and build our Compound Dies to exceed 100 strokes per minute to support high volume production. We can achieve this by building in sensors and other accessories to protect the die from damage. Cycle time is always kept in mind when designing and building our Compound Die tooling. We can build the die to stamp the part at the accuracy you need. Parts are produced when the feed system pushes (strip or coil stock) of raw material into the Compound Die; at each stroke or cycle a finished flat part will blanked or released from the raw material. The feed rate of the material is determined by the size of the part. Larger parts need more time to exit the die, where smaller parts exit quicker allowing for faster run times. Typically, compound dies do not require a cut-off station because the parts are blanked through from the strip, but many times is added to help manage scrap material. Finished parts will be removed from the die by a knock-out and will fall onto a chute or slider where they flow into the collection bin. The scrap will exit the die in strip form or in piece form depending on if you’ve included a scrap cut-off station. Scrap can be collected in bins or hoppers on the exit end of the die. Use the “Request Information” selection to contact us and provide your design documentation with your contact information for our Engineering Department to review and provide you with a quote. Or if you have tooling that isn’t running right, or as quickly as you need or desire; let DACO Precision-Tool troubleshoot, modify, and repair existing tooling to get it up and running to a higher production rate for you.
-
Specifications
- Part Quantities
-
High Volume Tooling
Low Volume Tooling
Medium Volume Tooling
- Lead Times
-
We pride ourselves on quick turn around of design concept tooling to completed production tooling.
Your product’s design specifications, overall size and thickness of the material it will be forming will determine our tooling fabrication lead times.
- Tolerances
-
+/- .005 on average production tooling, but not limited to, DACO will meet or exceed customer requirements.
- Types of Tooling
-
Coining
Compound
Forming
Pierce & Cut
Progressive
Secondary
Trimming
- Tool Sizes
-
Tools weighing up to 20,000 lbs, up to 6’ long and 6’ wide
- Materials Used
-
1018
4140
A2
And Others
H13
M2
M4
S7
-
Capabilities
- Secondary Operations
-
And Others
Bending
Carbon and Graphite Electrodes
CNC Bar Work
CNC Machining
Coining
Cutting
EDM Services wire and conventional
Forming
Inserting
Laser Cutting
Piercing
Punching
Tapping
- Industries Served
-
Aerospace
Agriculture
And Many More
Automotive
Construction
Electronics
Food and Service
Government
Industrial
Machinery
Marine
Railroad and Mass Transit
Recreational Vehicle
- Quality Certification
-
ISO 9001/2008 CERTIFIED
- Engineering/Design Software
-
Auto Cad
Bridgeport
PowerMILL
PowerSHAPE
Pro/Engineer
SDRC
Solid Works
-
Equipment List:
- Stamping Production Equipment List
-
220-ton AIDA Dual Crank Punch Press, with ¼” x 18” Wide servo feed and stock straightener
180-ton Stamtec Press/Auto Feed, ¼ inch Capacity Rowe Servo-Feed With Power Straightener, Data Inst. (Wintress) Die Protection System
172-ton Iada 2 point gap frame press, with 2003 Link press controls, with 79.5” X 30” bolster (L/R-F/B) bed and full die cushion
160-ton Toledo #57 Straight Side with Die Cushion Punch Press (Secondary Production)
150-ton USI Clearing, O.B.I. Punch Press/ Auto Feed, 3/16 x 18 inches Capacity Perfecto Servo-Feed, Perfecto Power Straightener And Uncoiler, Ultrasonic Loop Control, Data Inst. Smart Pac Automation Control, W/8-Sensor Die Protection System
150-ton Bliss O.B.I., Punch Press/Perfecto Servo Feed, Straightener, 3/16 x 18 inch Capacity
100-ton Bliss O.B.I., A/C Punch Press (Secondary Production)
121-ton Komatsu OBS CNC 110svs Super Series Punch Press, CWP Servo-Feed, CWP Straightener/Reel, Modulating Drive To 75 feet Per Minute with Ultrasonic Loop Control, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
100-ton USI Clearing, Ac, O.B.I. Punch Press (Secondary Production)
66-ton GI-60 Stamtec A/C, V/S OBS CNC Series Punch Press, Rowe 3/16 x 15 inches Dominator Servo Feed, Brueder 24 180-500.2 Combination Double End Reel and Straightener, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
66-ton GI-60 Stamtec A/C, V/S OBS CNC Series Punch Press, Rowe 3/16 x 15 inches Dominator Servo Feed, P/A 5500 lbs Uncoiler, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
60-ton Bliss O.B.I., A/C Punch Press (Secondary Production)
60-ton Johnson A/C, V/S O.B.I. Punch Press with 8 inches Rapidair Autofeed, Wintress Tonnage Monitor
60-ton Johnson A/C, V/S O.B.I. Punch Press with 8 inches Rapidair Autofeed, Clarktron Tonnage Monitor
56-ton #6 Minster A/C O.B.I. Punch Press (Secondary Production)
45-ton Toledo #5a A/C O.B.I. Punch Press (Secondary Production)
43-ton Johnson A/C O.B.I. Punch Press (Secondary Production)
35-ton Diamond A/C O.B.I. Punch Press with 6 x 6 inches Rapidair Autofeed, Wintress Tonnage Monitor
35-ton Diamond A/C O.B.I. Punch Press with 11/2 x 4 inches Rapidair Autofeed, Wintress Tonnage Monitor
35-ton Clearing Torc-Pac A/C, V/S & Stroke Punch Press
35-ton Rousselle O.B.I. Punch Press
30-ton Niagara #4.5 O.B.I. Punch Press
25-ton Wayne A/C with 6 x 6 inches Rapidair Auto Feed Punch Press, Clarktron Tonnage Monitor
20-ton L&J O.B.I. Punch Press
1 – Coilmatic Airfeed
Rowe 11 Ga. x 10 inches Straightener/Feeder
90-ton Amada/Pro-E CAM CNC Press Brake
50-ton Dries & Krump Press Brake
35 Ton Dries & Krump Press Brake
- Stamping/Tooling Machining Equipment List
-
1-Mitsubishi Boring Bar
Model M-HT11/1416
Complete with Mitsubishi Meldas 520-M control and “B” axis
X-travel 78.7 inches
Y-travel 59.1 inches
Z-travel 51.2 inches
Spindle 4.3 inches
Diameter with Stroke 19.7 inches
Horsepower 30
Loading Capacity of table 15,400 lbs.
Renishaw Probe Systems1-Femco Horizontal Boring Mill
Model WBMC-100R2
Complete with Mitsubishi Meldas 520-M control and “B” axis
X-travel 79 inches
Y-travel 71 inches
Z-travel 67 inches
Spindle 4 inches
Diameter with Stroke 28 inches
Milling Spindle Diameter 8.86 inches1-Mitsubishi Vertical Machining Center
Model MPA-V70C
X-travel 62 inches
Y-travel 27.5 inches
Vertical Z-axis 25.6 inches
Max/Min distance spindle to table 33 inches – 8 inches1-Mitsubishi Vertical Machining Center
Model MPA-V70C
X-travel 52 inches
Y-travel 27.5 inches
Vertical Z-axis 25.6 inches
Max/Min distance spindle to table 33 inches – 8 inches1-Mitsubishi Vertical Machining Center
Model M-V5B
X-travel 31.5 inches
Y-travel 20.1 inches1-Mitsubishi CNC Vertical Machining Center
Model V-60E including all standard accessories and additional options1- Chevalier Fully Automatic Surface Grinder
Model: FSG-2060TC
Table Size: 21 x 62 inches
Maximum Grinding Length 60 inches
Maximum Grinding Width 20 inches
Maximum Distance from table to surface to Spindle Center Line 29.0 inches1-Chevalier Fully Automatic Precision Hydraulic Surface
Grinder Model: FSG-1632AD
Table Size: 15.75 x 31.5 inches
Maximum Grinding Length 32 inches
Maximum Grinding Width 16 inches
Maximum Distance from table to surface to Spindle Center Line 24.375 inches1-Chevalier Surface Grinder
Model: 618 High Precision2-Chevalier Surface Grinders
Model: 618M
Maximum Grinding Length 18 inches
Maximum Grinding Width 6 inches
Maximum Distance from table to surface to Spindle Center Line 18 inches
with Sony Digital Readouts1-Clausing/Metose Precision Lathe
Model: 1440 Bed 14 x 40 inches2-Bridgeport Series I Standard Mills
With Digital Readouts and Power Feed
Table travel x-axis 30 inches
Saddle travel y-axis 12 inches
Quill travel 5 inches
Knee travel z-axis 16 inches
Table size: 42 x 9 inches2-Clausing Vertical Milling Machines with Proto Trak MX2
- Secondary Operation Equipment
-
3/4 H.P. Delta Drill Press
Clausing 10 x 15 inches Automatic Wet Grinder, 1 x 12 inches Wheel
Harrig 6 x 12 inches Surface Grinder with 12 inches Electro Magnet
Wells 6 x 10 inches Cutoff Saw
Myford MG12 Grinder
2 – Boyer 6/12 Surface Grinder
Snow 3/8 inch Auto Tapping Machine
Brother BT-2-225 Auto Tapping Machine
Electra 6715 Auto Heat Treat And Draw Furnace
Wilson Model #4TT BB Hardness Tester
Wilson Model #HR 150A Hardness Tester
Yoder 10,000# 10 Ga. x 36 inches Wide Coil Slitting Line with Wean Over Arm/Coil Separator
10 Cubic Foot C&S Rapid Finish Deburring Machine with Auto Unload
10 Cubic Foot Rosler Automatic Heated Parts Drying Machine
10 Cubic Foot Sweco Rotary Deburring Machine
5 Cubic Foot Sweco Rotary Deburring Machine
Chicago Turret Self Feed Rivet Machine
Miller Portable Spot Welder
Miller Model #CP-200 Wire Feed Welder
A.O. Smith 350 Amp Welder
Craftsman #30-230 Portable Welder
Snapon Model #YA 3330 Portable Plasma Cutter
- Support Equipment
-
Japax LUX-3 Wire EDM, with 5.0 Bridgeport Easy Cam Software
Japax LXE Wire EDM, with 5.0 Bridgeport Easy Cam Software
Supermax 3 H.P. CNC 3-Axis Vertical Mill, Computer Programable, with Fixturing OR 6 inches Vise
ProtoTRAK K3S2 CNC Milling Machine With SM2 Control
ProtoTRAK K3 CNC Milling Machine With Edge Control
ProtoTRAK TRL 1440S CNC Lathe With SL Auto Control
Bridgeport 2 H.P. Milling Machine with Q.M.S Readout, 6 inches Vise
Excello 2 H.P. Ram Turret Milling Machine with TRAK 3 Position Readout, 6 inches Vise
Bridgeport 1 ½ inch H.P. Milling Machine with 6 inches Vise
Tech-Turn 13 inches Swing x 42 inches Lathe
Sullair 30 Hp Rotary Screw Air Compressor
Zeks Auto Air Drying System
25 H.P. Quincy Air Compressor with Aftercooler/Water Separator
15 H.P. Quincy Air Compressor with Aftercooler/Water Separator
5 H.P. Ingersol Rand Air Compressor
80 x 12 feet Die Racking System
Safety Kleen Parts Washer
Misc. Airfeeds, Uncoilers, And Straighteners
Misc. Master Dies, Inspection Equipment, Hand Tools, Tool Cutters, Tool Boxes, Etc.
Pierce & Cut Dies / Tooling
Pierce & Cut Die Stamping is a very cost-effective way to quickly stamp flat, “rectangular” shaped parts such as shims, spacers, and plates. A benefit of Pierce & Cut Die Stamping is that raw material is better utilized reducing the total amount of scrap material produced over other stamping methods. Here at DACO Precision-Tool it’s our goal to design and build our Pierce & Cut Dies to exceed 100 strokes per minute to support high volume production. We can achieve this by building in sensors and other accessories to protect the die from damage. Cycle time is always kept in mind when designing and building our Pierce & Cut tooling. We can build the die to stamp the part at the accuracy you need. Parts are produced when the feed system pushes (strip or coil stock) of raw material into the Pierce & Cut Die; at each stroke or cycle a finished flat part will be cut off the end of the strip. This type of die requires that the raw material width is cut to the size needed for the part. The feed rate of the material is determined by the length of the part. Longer parts need more time per stroke to get the strip in position for the next stroke. Thickness also influences that feed rate. Thicker parts need the press to run a bit slower than thinner parts. Pierce & Cut Dies punch out holes and notches on the first stroke, and then the second and final stroke is the cut-off, where the completed part is cut from the strip. Once cut from the strip finished parts will be exit the die and will fall onto a chute or slider where they flow into the collection bin. The scrap is typically punched through the die and is collected under the press, or next to the press using chutes or slides. Use the “Request Information” selection to contact us and provide your design documentation with your contact information for our Engineering Department to review and provide you with a quote. Or if you have tooling that isn’t running right, or as quickly as you need or desire; let DACO Precision-Tool troubleshoot, modify, and repair existing tooling to get it up and running to a higher production rate for you.
-
Specifications
- Part Quantities
-
High Volume Tooling
Low Volume Tooling
Medium Volume Tooling
- Lead Times
-
We pride ourselves on quick turn around of design concept tooling to completed production tooling.
Your product’s design specifications, overall size and thickness of the material it will be forming will determine our tooling fabrication lead times.
- Tolerances
-
+/- .005 on average production tooling, but not limited to, DACO will meet or exceed customer requirements.
- Types of Tooling
-
Coining
Compound
Forming
Pierce & Cut
Progressive
Secondary
Trimming
- Tool Sizes
-
Tools weighing up to 20,000 lbs, up to 6’ long and 6’ wide
- Materials Used
-
1018
4140
A2
And Others
H13
M2
M4
S7
-
Capabilities
- Secondary Operations
-
And Others
Bending
Carbon and Graphite Electrodes
CNC Bar Work
CNC Machining
Coining
Cutting
EDM Services wire and conventional
Forming
Inserting
Laser Cutting
Piercing
Punching
Tapping
- Industries Served
-
Aerospace
Agriculture
And Many More
Automotive
Construction
Electronics
Food and Service
Government
Industrial
Machinery
Marine
Railroad and Mass Transit
Recreational Vehicle
- Quality Certification
-
ISO 9001/2008 CERTIFIED
- Engineering/Design Software
-
Auto Cad
Bridgeport
PowerMILL
PowerSHAPE
Pro/Engineer
SDRC
Solid Works
-
Equipment List:
- Stamping Production Equipment List
-
220-ton AIDA Dual Crank Punch Press, with ¼” x 18” Wide servo feed and stock straightener
180-ton Stamtec Press/Auto Feed, ¼ inch Capacity Rowe Servo-Feed With Power Straightener, Data Inst. (Wintress) Die Protection System
172-ton Iada 2 point gap frame press, with 2003 Link press controls, with 79.5” X 30” bolster (L/R-F/B) bed and full die cushion
160-ton Toledo #57 Straight Side with Die Cushion Punch Press (Secondary Production)
150-ton USI Clearing, O.B.I. Punch Press/ Auto Feed, 3/16 x 18 inches Capacity Perfecto Servo-Feed, Perfecto Power Straightener And Uncoiler, Ultrasonic Loop Control, Data Inst. Smart Pac Automation Control, W/8-Sensor Die Protection System
150-ton Bliss O.B.I., Punch Press/Perfecto Servo Feed, Straightener, 3/16 x 18 inch Capacity
100-ton Bliss O.B.I., A/C Punch Press (Secondary Production)
121-ton Komatsu OBS CNC 110svs Super Series Punch Press, CWP Servo-Feed, CWP Straightener/Reel, Modulating Drive To 75 feet Per Minute with Ultrasonic Loop Control, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
100-ton USI Clearing, Ac, O.B.I. Punch Press (Secondary Production)
66-ton GI-60 Stamtec A/C, V/S OBS CNC Series Punch Press, Rowe 3/16 x 15 inches Dominator Servo Feed, Brueder 24 180-500.2 Combination Double End Reel and Straightener, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
66-ton GI-60 Stamtec A/C, V/S OBS CNC Series Punch Press, Rowe 3/16 x 15 inches Dominator Servo Feed, P/A 5500 lbs Uncoiler, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
60-ton Bliss O.B.I., A/C Punch Press (Secondary Production)
60-ton Johnson A/C, V/S O.B.I. Punch Press with 8 inches Rapidair Autofeed, Wintress Tonnage Monitor
60-ton Johnson A/C, V/S O.B.I. Punch Press with 8 inches Rapidair Autofeed, Clarktron Tonnage Monitor
56-ton #6 Minster A/C O.B.I. Punch Press (Secondary Production)
45-ton Toledo #5a A/C O.B.I. Punch Press (Secondary Production)
43-ton Johnson A/C O.B.I. Punch Press (Secondary Production)
35-ton Diamond A/C O.B.I. Punch Press with 6 x 6 inches Rapidair Autofeed, Wintress Tonnage Monitor
35-ton Diamond A/C O.B.I. Punch Press with 11/2 x 4 inches Rapidair Autofeed, Wintress Tonnage Monitor
35-ton Clearing Torc-Pac A/C, V/S & Stroke Punch Press
35-ton Rousselle O.B.I. Punch Press
30-ton Niagara #4.5 O.B.I. Punch Press
25-ton Wayne A/C with 6 x 6 inches Rapidair Auto Feed Punch Press, Clarktron Tonnage Monitor
20-ton L&J O.B.I. Punch Press
1 – Coilmatic Airfeed
Rowe 11 Ga. x 10 inches Straightener/Feeder
90-ton Amada/Pro-E CAM CNC Press Brake
50-ton Dries & Krump Press Brake
35 Ton Dries & Krump Press Brake
- Stamping/Tooling Machining Equipment List
-
1-Mitsubishi Boring Bar
Model M-HT11/1416
Complete with Mitsubishi Meldas 520-M control and “B” axis
X-travel 78.7 inches
Y-travel 59.1 inches
Z-travel 51.2 inches
Spindle 4.3 inches
Diameter with Stroke 19.7 inches
Horsepower 30
Loading Capacity of table 15,400 lbs.
Renishaw Probe Systems1-Femco Horizontal Boring Mill
Model WBMC-100R2
Complete with Mitsubishi Meldas 520-M control and “B” axis
X-travel 79 inches
Y-travel 71 inches
Z-travel 67 inches
Spindle 4 inches
Diameter with Stroke 28 inches
Milling Spindle Diameter 8.86 inches1-Mitsubishi Vertical Machining Center
Model MPA-V70C
X-travel 62 inches
Y-travel 27.5 inches
Vertical Z-axis 25.6 inches
Max/Min distance spindle to table 33 inches – 8 inches1-Mitsubishi Vertical Machining Center
Model MPA-V70C
X-travel 52 inches
Y-travel 27.5 inches
Vertical Z-axis 25.6 inches
Max/Min distance spindle to table 33 inches – 8 inches1-Mitsubishi Vertical Machining Center
Model M-V5B
X-travel 31.5 inches
Y-travel 20.1 inches1-Mitsubishi CNC Vertical Machining Center
Model V-60E including all standard accessories and additional options1- Chevalier Fully Automatic Surface Grinder
Model: FSG-2060TC
Table Size: 21 x 62 inches
Maximum Grinding Length 60 inches
Maximum Grinding Width 20 inches
Maximum Distance from table to surface to Spindle Center Line 29.0 inches1-Chevalier Fully Automatic Precision Hydraulic Surface
Grinder Model: FSG-1632AD
Table Size: 15.75 x 31.5 inches
Maximum Grinding Length 32 inches
Maximum Grinding Width 16 inches
Maximum Distance from table to surface to Spindle Center Line 24.375 inches1-Chevalier Surface Grinder
Model: 618 High Precision2-Chevalier Surface Grinders
Model: 618M
Maximum Grinding Length 18 inches
Maximum Grinding Width 6 inches
Maximum Distance from table to surface to Spindle Center Line 18 inches
with Sony Digital Readouts1-Clausing/Metose Precision Lathe
Model: 1440 Bed 14 x 40 inches2-Bridgeport Series I Standard Mills
With Digital Readouts and Power Feed
Table travel x-axis 30 inches
Saddle travel y-axis 12 inches
Quill travel 5 inches
Knee travel z-axis 16 inches
Table size: 42 x 9 inches2-Clausing Vertical Milling Machines with Proto Trak MX2
- Secondary Operation Equipment
-
3/4 H.P. Delta Drill Press
Clausing 10 x 15 inches Automatic Wet Grinder, 1 x 12 inches Wheel
Harrig 6 x 12 inches Surface Grinder with 12 inches Electro Magnet
Wells 6 x 10 inches Cutoff Saw
Myford MG12 Grinder
2 – Boyer 6/12 Surface Grinder
Snow 3/8 inch Auto Tapping Machine
Brother BT-2-225 Auto Tapping Machine
Electra 6715 Auto Heat Treat And Draw Furnace
Wilson Model #4TT BB Hardness Tester
Wilson Model #HR 150A Hardness Tester
Yoder 10,000# 10 Ga. x 36 inches Wide Coil Slitting Line with Wean Over Arm/Coil Separator
10 Cubic Foot C&S Rapid Finish Deburring Machine with Auto Unload
10 Cubic Foot Rosler Automatic Heated Parts Drying Machine
10 Cubic Foot Sweco Rotary Deburring Machine
5 Cubic Foot Sweco Rotary Deburring Machine
Chicago Turret Self Feed Rivet Machine
Miller Portable Spot Welder
Miller Model #CP-200 Wire Feed Welder
A.O. Smith 350 Amp Welder
Craftsman #30-230 Portable Welder
Snapon Model #YA 3330 Portable Plasma Cutter
- Support Equipment
-
Japax LUX-3 Wire EDM, with 5.0 Bridgeport Easy Cam Software
Japax LXE Wire EDM, with 5.0 Bridgeport Easy Cam Software
Supermax 3 H.P. CNC 3-Axis Vertical Mill, Computer Programable, with Fixturing OR 6 inches Vise
ProtoTRAK K3S2 CNC Milling Machine With SM2 Control
ProtoTRAK K3 CNC Milling Machine With Edge Control
ProtoTRAK TRL 1440S CNC Lathe With SL Auto Control
Bridgeport 2 H.P. Milling Machine with Q.M.S Readout, 6 inches Vise
Excello 2 H.P. Ram Turret Milling Machine with TRAK 3 Position Readout, 6 inches Vise
Bridgeport 1 ½ inch H.P. Milling Machine with 6 inches Vise
Tech-Turn 13 inches Swing x 42 inches Lathe
Sullair 30 Hp Rotary Screw Air Compressor
Zeks Auto Air Drying System
25 H.P. Quincy Air Compressor with Aftercooler/Water Separator
15 H.P. Quincy Air Compressor with Aftercooler/Water Separator
5 H.P. Ingersol Rand Air Compressor
80 x 12 feet Die Racking System
Safety Kleen Parts Washer
Misc. Airfeeds, Uncoilers, And Straighteners
Misc. Master Dies, Inspection Equipment, Hand Tools, Tool Cutters, Tool Boxes, Etc.
Bend & Form Dies / Tooling
DACO can design and build “bending and forming” tools, usually considered a secondary operation where a flat blank or part is placed into the tool and formed and bent with one or more operation or single press cycle, Usually lower volume parts will be formed and produced from secondary bending and forming tools. Bend/Form Dies are used to bend, form, or draw the material or part into a variety of angles and shapes. This can be done as a secondary tool and operation, or it can be built into a progressive die. DACO Precision-Tool uses a variety of 2D and 3D cad/cam Software to develop, design, and plan the layout of our dies. (see below for the full software list & details). We have the resources to build a die for any application. When high volumes of production are expected, we can build a dependable tool with longevity in mind. We can also produce low-cost tools for prototyping and sampling applications. Die protection is always on our mind, and DACO Precision-Tool can build in sensors that will help prevent costly damage to the die. Do you have a tool/die that isn’t running right, or as quickly as you need? DACO Precision-Tool can troubleshoot, modify, and repair existing tooling to get it up and running like you need it to. Use the “Request Information” selection to contact us. Attach your design documentation along with your contact information for our Engineering Department to review and provide you with a quote.
-
Specifications
- Part Quantities
-
High Volume Tooling
Low Volume Tooling
Medium Volume Tooling
- Lead Times
-
We pride ourselves on quick turn around of design concept tooling to completed production tooling.
Your product’s design specifications, overall size and thickness of the material it will be forming will determine our tooling fabrication lead times.
- Tolerances
-
+/- .005 on average production tooling, but not limited to, DACO will meet or exceed customer requirements.
- Tool Sizes
-
Tools weighing up to 20,000 lbs, up to 6’ long and 6’ wide
- Materials Used
-
1018
4140
A2
And Others
H13
M2
M4
S7
-
Capabilities
- Secondary Operations
-
And Others
Bending
Carbon and Graphite Electrodes
CNC Bar Work
CNC Machining
Coining
Cutting
EDM Services wire and conventional
Forming
Inserting
Laser Cutting
Piercing
Punching
Tapping
- Industries Served
-
Aerospace
Agriculture
And Many More
Automotive
Construction
Electronics
Food and Service
Government
Industrial
Machinery
Marine
Railroad and Mass Transit
Recreational Vehicle
- Quality Certification
-
ISO 9001/2008 CERTIFIED
- Engineering/Design Software
-
Auto Cad
Bridgeport
PowerMILL
PowerSHAPE
Pro/Engineer
SDRC
Solid Works
-
Equipment List:
- Stamping Production Equipment List
-
220-ton AIDA Dual Crank Punch Press, with ¼” x 18” Wide servo feed and stock straightener
180-ton Stamtec Press/Auto Feed, ¼ inch Capacity Rowe Servo-Feed With Power Straightener, Data Inst. (Wintress) Die Protection System
172-ton Iada 2 point gap frame press, with 2003 Link press controls, with 79.5” X 30” bolster (L/R-F/B) bed and full die cushion
160-ton Toledo #57 Straight Side with Die Cushion Punch Press (Secondary Production)
150-ton USI Clearing, O.B.I. Punch Press/ Auto Feed, 3/16 x 18 inches Capacity Perfecto Servo-Feed, Perfecto Power Straightener And Uncoiler, Ultrasonic Loop Control, Data Inst. Smart Pac Automation Control, W/8-Sensor Die Protection System
150-ton Bliss O.B.I., Punch Press/Perfecto Servo Feed, Straightener, 3/16 x 18 inch Capacity
100-ton Bliss O.B.I., A/C Punch Press (Secondary Production)
121-ton Komatsu OBS CNC 110svs Super Series Punch Press, CWP Servo-Feed, CWP Straightener/Reel, Modulating Drive To 75 feet Per Minute with Ultrasonic Loop Control, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
100-ton USI Clearing, Ac, O.B.I. Punch Press (Secondary Production)
66-ton GI-60 Stamtec A/C, V/S OBS CNC Series Punch Press, Rowe 3/16 x 15 inches Dominator Servo Feed, Brueder 24 180-500.2 Combination Double End Reel and Straightener, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
66-ton GI-60 Stamtec A/C, V/S OBS CNC Series Punch Press, Rowe 3/16 x 15 inches Dominator Servo Feed, P/A 5500 lbs Uncoiler, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
60-ton Bliss O.B.I., A/C Punch Press (Secondary Production)
60-ton Johnson A/C, V/S O.B.I. Punch Press with 8 inches Rapidair Autofeed, Wintress Tonnage Monitor
60-ton Johnson A/C, V/S O.B.I. Punch Press with 8 inches Rapidair Autofeed, Clarktron Tonnage Monitor
56-ton #6 Minster A/C O.B.I. Punch Press (Secondary Production)
45-ton Toledo #5a A/C O.B.I. Punch Press (Secondary Production)
43-ton Johnson A/C O.B.I. Punch Press (Secondary Production)
35-ton Diamond A/C O.B.I. Punch Press with 6 x 6 inches Rapidair Autofeed, Wintress Tonnage Monitor
35-ton Diamond A/C O.B.I. Punch Press with 11/2 x 4 inches Rapidair Autofeed, Wintress Tonnage Monitor
35-ton Clearing Torc-Pac A/C, V/S & Stroke Punch Press
35-ton Rousselle O.B.I. Punch Press
30-ton Niagara #4.5 O.B.I. Punch Press
25-ton Wayne A/C with 6 x 6 inches Rapidair Auto Feed Punch Press, Clarktron Tonnage Monitor
20-ton L&J O.B.I. Punch Press
1 – Coilmatic Airfeed
Rowe 11 Ga. x 10 inches Straightener/Feeder
90-ton Amada/Pro-E CAM CNC Press Brake
50-ton Dries & Krump Press Brake
35 Ton Dries & Krump Press Brake
- Stamping/Tooling Machining Equipment List
-
1-Mitsubishi Boring Bar
Model M-HT11/1416
Complete with Mitsubishi Meldas 520-M control and “B” axis
X-travel 78.7 inches
Y-travel 59.1 inches
Z-travel 51.2 inches
Spindle 4.3 inches
Diameter with Stroke 19.7 inches
Horsepower 30
Loading Capacity of table 15,400 lbs.
Renishaw Probe Systems1-Femco Horizontal Boring Mill
Model WBMC-100R2
Complete with Mitsubishi Meldas 520-M control and “B” axis
X-travel 79 inches
Y-travel 71 inches
Z-travel 67 inches
Spindle 4 inches
Diameter with Stroke 28 inches
Milling Spindle Diameter 8.86 inches1-Mitsubishi Vertical Machining Center
Model MPA-V70C
X-travel 62 inches
Y-travel 27.5 inches
Vertical Z-axis 25.6 inches
Max/Min distance spindle to table 33 inches – 8 inches1-Mitsubishi Vertical Machining Center
Model MPA-V70C
X-travel 52 inches
Y-travel 27.5 inches
Vertical Z-axis 25.6 inches
Max/Min distance spindle to table 33 inches – 8 inches1-Mitsubishi Vertical Machining Center
Model M-V5B
X-travel 31.5 inches
Y-travel 20.1 inches1-Mitsubishi CNC Vertical Machining Center
Model V-60E including all standard accessories and additional options1- Chevalier Fully Automatic Surface Grinder
Model: FSG-2060TC
Table Size: 21 x 62 inches
Maximum Grinding Length 60 inches
Maximum Grinding Width 20 inches
Maximum Distance from table to surface to Spindle Center Line 29.0 inches1-Chevalier Fully Automatic Precision Hydraulic Surface
Grinder Model: FSG-1632AD
Table Size: 15.75 x 31.5 inches
Maximum Grinding Length 32 inches
Maximum Grinding Width 16 inches
Maximum Distance from table to surface to Spindle Center Line 24.375 inches1-Chevalier Surface Grinder
Model: 618 High Precision2-Chevalier Surface Grinders
Model: 618M
Maximum Grinding Length 18 inches
Maximum Grinding Width 6 inches
Maximum Distance from table to surface to Spindle Center Line 18 inches
with Sony Digital Readouts1-Clausing/Metose Precision Lathe
Model: 1440 Bed 14 x 40 inches2-Bridgeport Series I Standard Mills
With Digital Readouts and Power Feed
Table travel x-axis 30 inches
Saddle travel y-axis 12 inches
Quill travel 5 inches
Knee travel z-axis 16 inches
Table size: 42 x 9 inches2-Clausing Vertical Milling Machines with Proto Trak MX2
- Secondary Operation Equipment
-
3/4 H.P. Delta Drill Press
Clausing 10 x 15 inches Automatic Wet Grinder, 1 x 12 inches Wheel
Harrig 6 x 12 inches Surface Grinder with 12 inches Electro Magnet
Wells 6 x 10 inches Cutoff Saw
Myford MG12 Grinder
2 – Boyer 6/12 Surface Grinder
Snow 3/8 inch Auto Tapping Machine
Brother BT-2-225 Auto Tapping Machine
Electra 6715 Auto Heat Treat And Draw Furnace
Wilson Model #4TT BB Hardness Tester
Wilson Model #HR 150A Hardness Tester
Yoder 10,000# 10 Ga. x 36 inches Wide Coil Slitting Line with Wean Over Arm/Coil Separator
10 Cubic Foot C&S Rapid Finish Deburring Machine with Auto Unload
10 Cubic Foot Rosler Automatic Heated Parts Drying Machine
10 Cubic Foot Sweco Rotary Deburring Machine
5 Cubic Foot Sweco Rotary Deburring Machine
Chicago Turret Self Feed Rivet Machine
Miller Portable Spot Welder
Miller Model #CP-200 Wire Feed Welder
A.O. Smith 350 Amp Welder
Craftsman #30-230 Portable Welder
Snapon Model #YA 3330 Portable Plasma Cutter
- Support Equipment
-
Japax LUX-3 Wire EDM, with 5.0 Bridgeport Easy Cam Software
Japax LXE Wire EDM, with 5.0 Bridgeport Easy Cam Software
Supermax 3 H.P. CNC 3-Axis Vertical Mill, Computer Programable, with Fixturing OR 6 inches Vise
ProtoTRAK K3S2 CNC Milling Machine With SM2 Control
ProtoTRAK K3 CNC Milling Machine With Edge Control
ProtoTRAK TRL 1440S CNC Lathe With SL Auto Control
Bridgeport 2 H.P. Milling Machine with Q.M.S Readout, 6 inches Vise
Excello 2 H.P. Ram Turret Milling Machine with TRAK 3 Position Readout, 6 inches Vise
Bridgeport 1 ½ inch H.P. Milling Machine with 6 inches Vise
Tech-Turn 13 inches Swing x 42 inches Lathe
Sullair 30 Hp Rotary Screw Air Compressor
Zeks Auto Air Drying System
25 H.P. Quincy Air Compressor with Aftercooler/Water Separator
15 H.P. Quincy Air Compressor with Aftercooler/Water Separator
5 H.P. Ingersol Rand Air Compressor
80 x 12 feet Die Racking System
Safety Kleen Parts Washer
Misc. Airfeeds, Uncoilers, And Straighteners
Misc. Master Dies, Inspection Equipment, Hand Tools, Tool Cutters, Tool Boxes, Etc.
Design, Build & Repair of Dies / Tooling
DACO Precision-Tool can make tools and dies for many metal and non-metal fabrication processes. Whether it is something as simple as punching out a washer, or part that is very complex; we can build a die that will get the job done. We can build a die that will fit your exact application. Common die types include:
- Progressive dies for high-production, complex parts that may require multiple bends, drawing, or other processes.
- Compound dies for a high-accuracy, time and cost effective way to stamp flat simple parts such as washers.
- Pierce & Cut Dies for a very cost-effective way to quickly stamp flat, “rectangular” shaped parts such as shims, spacers, and plates. This die type reduces scrap…and your raw material cost.
- Bend/Form Dies are used to form a part into a variety of angles and shapes. This can be done as a secondary tool and operation, or it can be built into a progressive die.
-
Specifications
- Part Quantities
-
High Volume Tooling
Low Volume Tooling
Medium Volume Tooling
- Lead Times
-
We pride ourselves on quick turn around of design concept tooling to completed production tooling.
Your product’s design specifications, overall size and thickness of the material it will be forming will determine our tooling fabrication lead times.
- Tolerances
-
+/- .005 on average production tooling, but not limited to, DACO will meet or exceed customer requirements.
- Types of Tooling
-
Coining
Compound
Forming
Pierce & Cut
Progressive
Secondary
Trimming
- Tool Sizes
-
Tools weighing up to 20,000 lbs, up to 6’ long and 6’ wide
- Materials Used
-
1018
4140
A2
And Others
H13
M2
M4
S7
-
Capabilities
- Secondary Operations
-
And Others
Bending
Carbon and Graphite Electrodes
CNC Bar Work
CNC Machining
Coining
Cutting
EDM Services wire and conventional
Forming
Inserting
Laser Cutting
Piercing
Punching
Tapping
- Industries Served
-
Aerospace
Agriculture
And Many More
Automotive
Construction
Electronics
Food and Service
Government
Industrial
Machinery
Marine
Railroad and Mass Transit
Recreational Vehicle
- Quality Certification
-
ISO 9001/2008 CERTIFIED
- Engineering/Design Software
-
Auto Cad
Bridgeport
PowerMILL
PowerSHAPE
Pro/Engineer
SDRC
Solid Works
-
Equipment List:
- Stamping Production Equipment List
-
220-ton AIDA Dual Crank Punch Press, with ¼” x 18” Wide servo feed and stock straightener
180-ton Stamtec Press/Auto Feed, ¼ inch Capacity Rowe Servo-Feed With Power Straightener, Data Inst. (Wintress) Die Protection System
172-ton Iada 2 point gap frame press, with 2003 Link press controls, with 79.5” X 30” bolster (L/R-F/B) bed and full die cushion
160-ton Toledo #57 Straight Side with Die Cushion Punch Press (Secondary Production)
150-ton USI Clearing, O.B.I. Punch Press/ Auto Feed, 3/16 x 18 inches Capacity Perfecto Servo-Feed, Perfecto Power Straightener And Uncoiler, Ultrasonic Loop Control, Data Inst. Smart Pac Automation Control, W/8-Sensor Die Protection System
150-ton Bliss O.B.I., Punch Press/Perfecto Servo Feed, Straightener, 3/16 x 18 inch Capacity
100-ton Bliss O.B.I., A/C Punch Press (Secondary Production)
121-ton Komatsu OBS CNC 110svs Super Series Punch Press, CWP Servo-Feed, CWP Straightener/Reel, Modulating Drive To 75 feet Per Minute with Ultrasonic Loop Control, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
100-ton USI Clearing, Ac, O.B.I. Punch Press (Secondary Production)
66-ton GI-60 Stamtec A/C, V/S OBS CNC Series Punch Press, Rowe 3/16 x 15 inches Dominator Servo Feed, Brueder 24 180-500.2 Combination Double End Reel and Straightener, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
66-ton GI-60 Stamtec A/C, V/S OBS CNC Series Punch Press, Rowe 3/16 x 15 inches Dominator Servo Feed, P/A 5500 lbs Uncoiler, Data Inst. Smart Pac Automation Control with 8-Sensor Die Protection System
60-ton Bliss O.B.I., A/C Punch Press (Secondary Production)
60-ton Johnson A/C, V/S O.B.I. Punch Press with 8 inches Rapidair Autofeed, Wintress Tonnage Monitor
60-ton Johnson A/C, V/S O.B.I. Punch Press with 8 inches Rapidair Autofeed, Clarktron Tonnage Monitor
56-ton #6 Minster A/C O.B.I. Punch Press (Secondary Production)
45-ton Toledo #5a A/C O.B.I. Punch Press (Secondary Production)
43-ton Johnson A/C O.B.I. Punch Press (Secondary Production)
35-ton Diamond A/C O.B.I. Punch Press with 6 x 6 inches Rapidair Autofeed, Wintress Tonnage Monitor
35-ton Diamond A/C O.B.I. Punch Press with 11/2 x 4 inches Rapidair Autofeed, Wintress Tonnage Monitor
35-ton Clearing Torc-Pac A/C, V/S & Stroke Punch Press
35-ton Rousselle O.B.I. Punch Press
30-ton Niagara #4.5 O.B.I. Punch Press
25-ton Wayne A/C with 6 x 6 inches Rapidair Auto Feed Punch Press, Clarktron Tonnage Monitor
20-ton L&J O.B.I. Punch Press
1 – Coilmatic Airfeed
Rowe 11 Ga. x 10 inches Straightener/Feeder
90-ton Amada/Pro-E CAM CNC Press Brake
50-ton Dries & Krump Press Brake
35 Ton Dries & Krump Press Brake
- Stamping/Tooling Machining Equipment List
-
1-Mitsubishi Boring Bar
Model M-HT11/1416
Complete with Mitsubishi Meldas 520-M control and “B” axis
X-travel 78.7 inches
Y-travel 59.1 inches
Z-travel 51.2 inches
Spindle 4.3 inches
Diameter with Stroke 19.7 inches
Horsepower 30
Loading Capacity of table 15,400 lbs.
Renishaw Probe Systems1-Femco Horizontal Boring Mill
Model WBMC-100R2
Complete with Mitsubishi Meldas 520-M control and “B” axis
X-travel 79 inches
Y-travel 71 inches
Z-travel 67 inches
Spindle 4 inches
Diameter with Stroke 28 inches
Milling Spindle Diameter 8.86 inches1-Mitsubishi Vertical Machining Center
Model MPA-V70C
X-travel 62 inches
Y-travel 27.5 inches
Vertical Z-axis 25.6 inches
Max/Min distance spindle to table 33 inches – 8 inches1-Mitsubishi Vertical Machining Center
Model MPA-V70C
X-travel 52 inches
Y-travel 27.5 inches
Vertical Z-axis 25.6 inches
Max/Min distance spindle to table 33 inches – 8 inches1-Mitsubishi Vertical Machining Center
Model M-V5B
X-travel 31.5 inches
Y-travel 20.1 inches1-Mitsubishi CNC Vertical Machining Center
Model V-60E including all standard accessories and additional options1- Chevalier Fully Automatic Surface Grinder
Model: FSG-2060TC
Table Size: 21 x 62 inches
Maximum Grinding Length 60 inches
Maximum Grinding Width 20 inches
Maximum Distance from table to surface to Spindle Center Line 29.0 inches1-Chevalier Fully Automatic Precision Hydraulic Surface
Grinder Model: FSG-1632AD
Table Size: 15.75 x 31.5 inches
Maximum Grinding Length 32 inches
Maximum Grinding Width 16 inches
Maximum Distance from table to surface to Spindle Center Line 24.375 inches1-Chevalier Surface Grinder
Model: 618 High Precision2-Chevalier Surface Grinders
Model: 618M
Maximum Grinding Length 18 inches
Maximum Grinding Width 6 inches
Maximum Distance from table to surface to Spindle Center Line 18 inches
with Sony Digital Readouts1-Clausing/Metose Precision Lathe
Model: 1440 Bed 14 x 40 inches2-Bridgeport Series I Standard Mills
With Digital Readouts and Power Feed
Table travel x-axis 30 inches
Saddle travel y-axis 12 inches
Quill travel 5 inches
Knee travel z-axis 16 inches
Table size: 42 x 9 inches2-Clausing Vertical Milling Machines with Proto Trak MX2
- Secondary Operation Equipment
-
3/4 H.P. Delta Drill Press
Clausing 10 x 15 inches Automatic Wet Grinder, 1 x 12 inches Wheel
Harrig 6 x 12 inches Surface Grinder with 12 inches Electro Magnet
Wells 6 x 10 inches Cutoff Saw
Myford MG12 Grinder
2 – Boyer 6/12 Surface Grinder
Snow 3/8 inch Auto Tapping Machine
Brother BT-2-225 Auto Tapping Machine
Electra 6715 Auto Heat Treat And Draw Furnace
Wilson Model #4TT BB Hardness Tester
Wilson Model #HR 150A Hardness Tester
Yoder 10,000# 10 Ga. x 36 inches Wide Coil Slitting Line with Wean Over Arm/Coil Separator
10 Cubic Foot C&S Rapid Finish Deburring Machine with Auto Unload
10 Cubic Foot Rosler Automatic Heated Parts Drying Machine
10 Cubic Foot Sweco Rotary Deburring Machine
5 Cubic Foot Sweco Rotary Deburring Machine
Chicago Turret Self Feed Rivet Machine
Miller Portable Spot Welder
Miller Model #CP-200 Wire Feed Welder
A.O. Smith 350 Amp Welder
Craftsman #30-230 Portable Welder
Snapon Model #YA 3330 Portable Plasma Cutter
- Support Equipment
-
Japax LUX-3 Wire EDM, with 5.0 Bridgeport Easy Cam Software
Japax LXE Wire EDM, with 5.0 Bridgeport Easy Cam Software
Supermax 3 H.P. CNC 3-Axis Vertical Mill, Computer Programable, with Fixturing OR 6 inches Vise
ProtoTRAK K3S2 CNC Milling Machine With SM2 Control
ProtoTRAK K3 CNC Milling Machine With Edge Control
ProtoTRAK TRL 1440S CNC Lathe With SL Auto Control
Bridgeport 2 H.P. Milling Machine with Q.M.S Readout, 6 inches Vise
Excello 2 H.P. Ram Turret Milling Machine with TRAK 3 Position Readout, 6 inches Vise
Bridgeport 1 ½ inch H.P. Milling Machine with 6 inches Vise
Tech-Turn 13 inches Swing x 42 inches Lathe
Sullair 30 Hp Rotary Screw Air Compressor
Zeks Auto Air Drying System
25 H.P. Quincy Air Compressor with Aftercooler/Water Separator
15 H.P. Quincy Air Compressor with Aftercooler/Water Separator
5 H.P. Ingersol Rand Air Compressor
80 x 12 feet Die Racking System
Safety Kleen Parts Washer
Misc. Airfeeds, Uncoilers, And Straighteners
Misc. Master Dies, Inspection Equipment, Hand Tools, Tool Cutters, Tool Boxes, Etc.
